PCL Solutions | The Innovative Solutions Provider
Tea Machinery
Tea Bagging Machines
IMA – Tea Bagging Machines
Made in Italy | Website - https://ima.it/beverage/brands/tea-herbs/
Founded in 1961, IMA Industria Macchine Automatiche S.p.A. – Tea & Herbs, the operating holding company of the IMA Group, positions itself as a global leader in the design and manufacturing of automatic machines for the processing and packaging of Tea and coffee as well as pharmaceuticals, cosmetics and food while also distinguishing itself for the industrial process automation.
With more than 60 years of experience, IMA has built distinctive values such as reliability, widespread global presence, and high responsiveness to end-users’ needs. Today, these values enable IMA to offer innovative solutions and high-quality products, underscoring its ongoing commitment to excellence.
C24-E
The C24-E ensures high-speed packaging with knot technology for tea and herbs. An exceptionally versatile concept, it handles an impressive variety of packaging types, from naked bags to crimped and heat-sealed outer envelopes, as well as countless carton types.
C24-E Highlights
- High production speed: up to 400 bags/minute.
- Knot technology: environment friendly thanks to absence of metal staple.
- Vibrating product feeding system for non-free-flowing products: minimises product degradation.
- Mechanical single bag rejection: less compressed air consumption, less tea dust on machine.
- Packaging versatility: naked bags, crimped and heat-sealed outer envelopes packed in 1 to 4 row cartons.
- Data-rich, user friendly HMI: improved process control and monitoring.
- Packaging material automatic splicing: no processing speed reduction, greater efficiency, one operator can manage up to 3 machines.
- PC-controlled, motor-driven safety guards: fast opening/closing to required height.
C27-E
Sporting a clean, compact design, the brand new C27-E is a 300 bags/minute packaging solution with knot technology for tea and herbs, able to process naked bags and sealed outer envelopes, incorporating a newly- conceived flexible carton attachment.
C27-E Highlights
- Medium production speed: up to 300 bags/minutes.
- New design concept combining dust-free machinery and reduced footprint.
- Knot technology: environment friendly thanks to absence of metal staple.
- Vibrating product feeding system for non-free-flowing products: minimises product degradation.
- Advanced mechanical single bag rejection: less compressed air consumption, less tea dust on machine.
- Packaging versatility: naked bags and heat or cold-sealed outer envelopes.
- New generation HMI for simplified interaction and interoperability.
- New cartoning unit handling from 1 to 4 rows for tuck-in Kurzlaschen and caddy type cartons.
C28-E
This new machine model is based on the revolutionary knot technology for a high quality and ecological tea bag. A small compact machine that encompasses high technology and simple operation in a versatile, flexible and efficient solution. It allows the use of sustainable packaging materials for a complete eco-friendly package.
C28-E Highlights
- Production speed: up to 210 bags/minute.
- Knot technology: environmentally friendly thanks to absence of metal staple.
- Vibrating product feeding system for non-free flowing products: minimizes product degradation.
- Packaging versatility: naked bags, crimped and heat-sealed outer envelopes packed in one row.
- Integrated PC for working cycle logic and quality control.
- Can be equipped with an automatic cartoning attachment for pre-glued cartons in one row.
- Knot conformity constantly controlled via video camera with dedicated display.
- Electronic counting and stacking unit for simple, fast count changeover without part replacement.
C24-IQ
Born to be the fastest teabag packaging machine for the production of the IMA iconic knotted teabag, the new C24-IQ offers the very latest technologies achieving top efficiency performance.
C24-IQ Highlights
- Top speed up to 450 bags/minute in a compact design
- Maximum packaging style flexibility
- Easy cleaning operations
- Reduced mechanical moving parts
- Outstanding accessibility for daily operations
- Advanced single bag rejection system
- Easy part replacement, no adjustment required
- Optimized latest generation H.M.I.
Triangular Tea Bag Machines/ Pyramid Tea Bag Machines
FUSO, Japan – Triangular Tea Bag Machines
Made in Japan | Website : https://www.nasaco.com/e/
Founded in 1980, NASA Corporation has been a pioneer in the production of modernistic tea and coffee packaging machines and materials. The revolutionary triangular tea bag has gained global recognition, transforming the way tea is packaged and enjoyed.
Crafted from nylon, corn starch or non-woven fabric, these innovative tea bags allow for enhanced flavour and aroma diffusion, ensuring a superior tea experience. Utilizing ultrasonic sealing and cutting technology eliminates the need for time-consuming temperature adjustments and blade replacements required by traditional heat-sealing methods.
The precision-scale system ensures high-accuracy weighing and feeding of premium tea leaves and herbs, while sophisticated ultrasonic sealing maintains the integrity of the product. With the Pyramid Tea Bag, consumers can see and appreciate the tea in its purest form — preserving quality, freshness and authenticity.
FP-CS Tea Bag Packaging Machine
Simple and Compact Model
- Reliability with 3”E”-Design (Easy cleaning, Easy Maintenance, Easy Operation).
- 4-Way discharge enables to fit any layout.
- Able to switch between triangular and rectangular shape tea bags with one button.
- Easy to produce tea bags by using pre-tagged filter material.
- Capacity up to 50 bags/min.
| Packaging Method | 3-Side Ultrasonic Sealing and Cutting |
| Measurement Method | Standard: Slide Doser Weighing Option: Load-Cell Weigher, Auger Filler |
| Packaging Materials | Nylon, Non-Woven Fabric, and any suitable filters for ultrasonic sealing |
| Filter Width | 120–180 mm |
| Tea Bag Size | Triangular: 50–80 mm (each edge) Rectangular: 40–80 (W) x 50–80 (L) mm |
| Capacity | Max. 50 bags/min. |
| Dimensions | 970 (W) x 790 (D) x 2,050 (H) mm |
| Weight | 200 kg |
| Power Supply | 3-Phase / 200 V / 1.5 kW |
| Compressed Air | 250 L/min. (6 bar) |
| CE Marking * | Not available |
* Transformer for local voltage and dried compressed air to be prepared by the customer.
* Fail-safe design based on CE directive.
FP-100S Tea Bag Packaging Machine
Beautifully shaped tea bag by ultrasonic sealing & cutting.
- Easy to produce tea bags by using pre-tagged filter material.
- Able to switch between triangular and rectangular shape tea bags with one button.
- Meets CE safety requirements for customers who need a CE. certified machine.
- Capacity up to 80 bags/min
| Packaging Method | 3-Side Ultrasonic Sealing and Cutting |
| Measurement Method | Standard: Slide Doser Weighing Option: Load-Cell Weigher, Auger Filler |
| Packaging Materials | Nylon, Non-Woven Fabric, and any suitable filters for ultrasonic sealing |
| Filter Width | 120–180 mm |
| Tea Bag Size | Triangular: 50–80 mm (each edge) Rectangular: 40–80 (W) x 50–80 (L) mm |
| Capacity | Max. 80 bags/min. |
| Dimensions | 820 (W) x 970 (D) x 2,255 (H) mm |
| Weight | 450 kg |
| Power Supply * | 3-Phase / 200 V / 2.5 kW |
| Compressed Air * | 340 L/min. (6 bar) |
| CE Marking ** | Standard |
* Transformer for local voltage and dried compressed air to be prepared by the customer.
** Fail-safe design based on CE directive.
FT-III - Overwrapping Machine for Triangular Tea Bags with Nitrogen Gas Filling for Freshness
New and improved design for more variety in overwrapping production.
- Upgraded touchscreen panel helps with setting and maintaining production.
- For stand-alone usage, insert tea bag by hand, feeder (optional) or interlocked with a tea bag packaging machine. (ex. FP-100)
- Nitrogen gas filling prevents oxidation. Every single sachet can keep the taste and aroma fresh right before drinking.
- Capacity up to 80 bags/min.
Packaging Method | 3-Side Heat Sealing |
Packaging Materials | Laminated Film (PP, PE, etc.) |
Film Width | 160–200 mm |
Bag Size | 80–120 (W) × 80–100 (L) mm |
Capacity | Max. 80 bags/min. |
Dimensions | 2,355 (W) × 1,270 (D) × 1,510 (H) mm |
Weight | 680 kg |
Power Supply * | 3-Phase / 200 V / 3.7 kW |
Compressed Air * | 385 L/min. (6 bar) |
CE Marking ** | Standard |
* Transformer for local voltage and dried compressed air to be prepared by the customer.
** Fail-safe design based on CE directive.
Tea Harvester
Brushless Mini Tea Harvester
Made in Japan | Website : https://www.nasaco.com/e/
| Length of single blade | 330 mm |
| Working efficiency | >60 kg/h |
| Machine Net Weight | 1.6 kg |
| Motor | Brushless motor |
| Motor turning speed | 9000–10000 rpm |
| Battery required | Lithium battery (24v) / lead acid battery |
| Rated voltage | DC 24V / 12V optional |
| Running time | 7–8 h (24V 10Ah) |
Advantages
- Brushless motor, lighter in weight – 1.6kg
- Large tea collecting tray.
- Waterproof Circuit Protection.
- Comfortable handle design.
- When pruning strong branches, the machine stops itself to protect the motor.
- Rechargeable Battery.
- 12V or 24V machine is optional.
Over Wrapping Machines
Marden Edwards
Made in UK | Website : www.mardenedwards.com
Marden Edwards, established over 50 years, is a world leader in the design, manufacture and assembly of overwrapping and shrinkwrapping systems. The position as international market leader is the result of an exceptionally comprehensive product range, an ability to tailor machinery to individual applications, and a worldwide network of trade partners providing local expertise and after sales service.
Over 10,000 Marden Edwards systems have been manufactured from the UK factory and installed in over 150 countries worldwide. All the systems are designed, manufactured and supplied to the latest ISO standards to ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018, seamlessly integrating our overwrapping machinery into your production process.
B Series
- The B Series is a fully automatic base seal overwrapping machine, capable of wrapping speeds of up to 60 packs per minute.
- Having a robust control system, operator diagnostic panel and, quick change tooling combined to offer a highly flexible and efficient production machine.
| Model | B series | B series wide |
| Speed | 60 overwraps per minute | 40 overwraps per minute |
| Length of the package | 50 – 305 mm | 50 – 450 mm |
| Width of the package | 25 – 250 mm | 55 – 300 mm |
| Height of the package | 10 – 150 mm | 10 – 150 mm |
BX Series
- The BX Series is a fully automatic base seal overwrapping machine capable of wrapping speeds of up to 60 packs per minute.
- With a PLC control system and HMI, quick change tooling combined to offer a highly flexible and efficient production machine.
| Model | BX series | BX series wide |
| Speed | 60 overwraps per minute | 40 overwraps per minute |
| Length of the package | 50 – 305 mm | 50 – 450 mm |
| Width of the package | 25 – 250 mm | 55 – 300 mm |
| Height of the package | 10 – 150 mm | 10 – 150 mm |
Evo Fold
- The Evo Series is designed as an entry level fully automatic base seal Overwrapping machine capable of wrapping speeds up to 45 packs per minute. With relay logic control system and mechanical operation combined to offer a low maintenance, highly efficient production machine.
| Model | Evo series |
| Speed | 45 overwraps per minute |
| Length of the package | 50 – 305 mm |
| Width of the package | 40 – 200 mm |
| Height of the package | 15 – 125 mm |
Sachet Machines
Universal – Pack
Made in Italy | Website : www.universalpack.it/
Universal Pack is an international reference in the field of single-dose packaging. The company boasts over 60 years of experience in designing and manufacturing vertical packaging machines and automatic lines for the food, pharmaceutical, nutraceutical, cosmetic and chemical industries. They have installed more than 8,000 systems in over 150 countries.
Shaped Sachet Machine
Universal Pack designs and builds a wide range of custom-built “Monoblock” sachet packaging machines. Specifically, we can provide you with vertical continuous-motion sachet machines with monoblock sealing unit, according to your needs.
We design this specific sealing block for those customers who are pushing hard on unique packaging formats. For this reason, this part is completely customizable in order to give you the possibility to choose your preferred sachet shape.
Features
- Customer – and product – specific design with maximum flexibility
- Robust, compact machinery footprint, user-friendly technology
- Optimal accessibility, easy handling, modular design and quick cleaning thanks to “swivel” mounted dosing units. No tools needed for disassembling
- Different filling system available to guarantee higher accuracy, depending on the product characteristics
- Wide parameters adjustment range
- CIP & COP systems
- Fast, easy parts and size changeover, with high operating comfort
- Washdown operations
- Conformity with cGMP, ease of cleaning and easy access to all machine parts
- Good visibility of the product flow and of the packaging
- Clear and modular structure
Packaging Line for Sachets in Flat Blank Cartons
These are specifically-dedicated to insert single-dose packages in ready-to-market cartons. Our custom-built packaging lines for sachet in flat-blanks cartons are composed of:
- Sachet machine
- Counting & stacking unit
- Forming & closing machine
Features
- Modular format change for sachets and cartons without tools
- Optimal accessibility and easy handling
- Total flexibility in counts (any count available)
- Minimized carton volume
- Exclusive leaflet positioning
- Multi-row and box check weighing
- Removable dosing unit
Motor-Less Vacuum Hopper Loader
Jenco
Made in UK | Website : https://www.jenco.co.uk/
Jenco has been providing material handling solutions to Food, Plastics Processing, Pharmaceutical and Water Treatment Industries for over 60 years.
Transfer of Granules, Regrind and Powders
- 5 Year Guarantee
- All 304 Stainless Steel Construction
- Automatic Filter Purge
- Integral Multi-Stage Ejector Vacuum Pump
- “No Material” Alarm
- Hinged Covers for easy Filter Access
- Large Area P.T.F.E-coated Filter Cartridge / Bag
- Multi-function Electronic controls
Metal Detector
LOMA Inspection Systems
Made in UK | Website : www.loma.com
Established in 1969 in UK, for 50 years LOMA SYSTEMS has been designing, manufacturing and supporting inspection equipment used to identify contaminants and product defects within the food, packaging and pharmaceutical industries, principally offering Metal Detectors, Checkweighers and X-Ray Inspection systems. Through a worldwide network of OEM and distributor partners, LOMA supplies and supports inspection equipment in over 100 other countries.
IQ4M Metal Detector
The IQ4M Metal Detector is the most precise metal detector in the IQ4 range as it features both Multi-spectrum detection and Variable Frequency technologies. Equipped with a 7” colour touchscreen, the IQ4M features an intuitive user interface that simplifies the process of setting, operating and maintaining the IQ4 range, thereby minimizing user errors. IQ4M metal detectors are specifically engineered for integration into production lines or conveyor systems.
| Material of Construction | 304 Brushed stainless steel |
| True Variable Frequency | 34 to 1200 KHz |
| Supply Voltages | 85 to 265 V, single phase 50/60 Hz, neutral & Earth |
| Power Consumption | 20 VA |
| Air Supply | 5 to 8 Bar (10 mm outside diameter) 72-116 psi |
| Temperature Range | -10 to +40 °C (14 to 104 °F) |
| Humidity | 0 to 95% Relative Humidity (Non-condensing) |
| IP Rating | IP69 |
| PVS Enabled | Yes |
| Ethernet Capability | Yes, OPC-UA, TRACS, Loma Data |
| USB Capability | Yes |
| RFID Compatibility | 13.56 MHz – High Frequency |
Strapping Machine
EXTEND
Made in Taiwan | Website : www.extendgroup.com.tw
Founded in 1986 by Robert Lai, EXTEND has grown into a globally recognized leader in packaging machinery. With a market-driven approach and a strong commitment to innovation and excellence, they have earned a reputation for delivering cutting-edge packaging solutions.
Driven by creativity and visionary leadership, EXTEND has expanded its footprint to nearly 102 countries worldwide, setting new standards in efficiency, reliability and performance in the packaging industry.
EXS 303C
Standard Specification
- Strap Width: 5-15.5MM
- Power Supply: 100/110/220/230/240V, 50HZ/60HZ, 1-Phase
- Power Consumption: 0.15KW
- Machine Tension: 0.8KG – 60KG
- Machine Dimension: 780MM(L) X 544MM(W) X 740MM(H)
- Machine Weight: 58KG
Pallets Trucks, Stackers
Universal – Pack
Made in Taiwan | Website : www.extendgroup.com.tw
Vacuum Packing Machine
Chie Mei
Made in Taiwan | Website : www.chimei.com
A packaging machine manufacturer since 1971 providing excellent customised packaging solutions for your businesses. With more than 50 years of development and research as well as on-going improvements has resulted in production of high quality, speed and efficiency of Chie Mei Packing machines, Overwrapping machines, Thermoforming machines, and Vacuum Skin Packaging machines. Furthermore, they have obtained ISO 9001 and CE certificates for their machines.
AVM-23 Model
Application
- For sealing small bags at laboratory or store. For powder, grain products packing such as coffee powder, yeast, powdered milk, coconut powder, beans etc. For sealing liquid food such as pickled vegetables.
Features
- Stainless steel surface
- Saving space
- Simple operation
- Automatic control, high efficiency
- Options: Gas flush
AVM-25 Model
Application
- Suitable for food processing plants, laboratories, restaurants and butchers.
Features
- Protect against decay, moisture, dust etc.
- Two sides sealing, high speed production.
- Stainless steel surface.
- Automatic control, high efficiency.
- Options: Gas flush.
Shrink Tunnel
Made in Taiwan | Website : www.chimei.com
Suitable for outer packing for stationery, books, hardware tools, toys, cosmetics, gift boxes, woodworks, food etc.. to prevent products from dust and moisture.
ASM-501 Model
Features
- Automatic temperature control.
- Continuous operation of roller conveyor and speed adjustable.
- Moisture proof capability can prevent products from dust and moisture.
- Runs with PVC, POF and PP shrink material.
Overwrapping Machines
Chie Mei
Made in Taiwan | Website : www.chimei.com
Suitable for Box or Square, Rectangle product Outer Film Over Wrapping.
PM-201A Model
Application
- Uses servo-motor to automatically output the packaging film and with the automatic corner sealing system making it easy for the packaging personnel to operate, suitable for general packaging production.
Features
- Using touch screen to set on film length and the required length of film can be stably supplied after the setting.
PM-8084A, B, C, M Model
Application
- Overwrapping machine with a size quick adjustment system, suitable for users who often change size of the package.
Features
- Machine driven by cam mechanic system, stable and easy of operation and maintenance.
- Wrapping materials: Cellophane, KOP, BOPP(OPP) and heat-sealable film or paper.
- Enclosed quicker changeover system for different product sizes and easy adjustment. It only takes 15mins for size changeover.
- Machine with feeding conveyor, it’s easy to combine with other equipment such as cartoning machines, labelling machine etc.
- Equipped with optional stacker or collating system to save manpower and increase production.
Thermoforming Machines
- Suitable for Vacuum Packaging, Medical Items and Blister Packing.
Packing Machines
EASY PACK
Made in Malaysia | Website : www.easypack.com.my
Easy Pack was established in 1991. Today, they have grown the business to become a leading packaging machine manufacturer and supplier in the global food packaging industry. Easy Pack is a vertically integrated company that works with cross-industry clients to innovate everything from flexible film printing to food packing and bottle filling production line developments. Because of the team’s vast cross-industry experience, their expertise spans across commercial food grade packaging (coffee, tea, snacks, biscuits, coffee beans, and sauces) to bottle filling (drinking water, vitamin drinks, and personal care products), detergent packing, and oil packaging machines.
Checkweighers
EASY PACK
Ruihong Industrial Co., Ltd. incorporated in Hong Kong is a group company dedicated to product development, manufacturing and import and export trade. The company is mainly engaged in metal detection, weight detection, security inspection equipment, and other products. It is a cross-regional company integrating R&D, production, trade and service.
Plastic Pallets
Mah Sing Plastics
Website : https://www.msplastics.com.my/
To meet the growing demand for efficient storage, plastic pallets and crates have replaced traditional wooden alternatives. As a trusted partner to manufacturers and exporters, we’ve partnered with Malaysia’s leading suppliers to offer high-quality, durable, and eco-friendly solutions. Using advanced recycling, injection, and compression moulding techniques, we provide one of the most diverse ranges of plastic pallets and crates for all industries.
Plastic Crates
EASY PACK
Website : https://www.msplastics.com.my/
The plastic boxes are designed & produced for high-quality plastic injection-molded storage and transport containers for various areas of application.
Matting options for Vehicles, Homes & Offices
- Entrance lobby
- Hallways / Passageways
- Doors
- Elevator
- Meeting rooms
- Swimming pools
- Offices
- Toilet
- Kitchen
- Manufacturing / production
- Reception
- Staircase
- Any dry / wet / outdoor areas
Use the vinyl looped matting system that would truly preserve your premises from dust and dirt.
